We use the zoo phonics program and my kids pick it up super fast! It is fun and incorporates so many physical movements that make remembering the letter easier. I think you can get just the cards and instructional dvd for like $28. If hes needing sensory input I often fill a small plastic bin with various sensory rich items like beans, corn, bird seed, etc and hide various types of letters in them. He can search for the letter you're working on while still getting the sensory rich experience of feeling the different textures. If he's doing well with his name and you want to continue with that maybe lay out flash cards next to the sensory bin to spell out his name and then hide magnetic letters for his name in the sensory bin. He can find the letters and lay them on top of the cards to spell his name.

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